Hotrod Showoff

Injection molding machine manufacturer Nissei’s purchase plant to increase production   by jekky

Nissei Plastic Industrial Co., Ltd. built the main factory in Japan, Nagano Prefecture, is close to an annual output of over 3,500 injection molding machines to run production, so companies Niigata City, Japan, has purchased a plant area of 45000 square meters.

    Nissei Hozumi Yoda, president, said the company purchased the plant in February, is currently being renovated refurbished. Later this year, Niigata plant will be launched some metal processing business, and began production of electrical components.

    Yoda in the June 19 -23 days in Chicago at the NPE2006 an interview that the company plans assembly plant in 2008 began injection molding machine.

    In the year ended March 31 of the 2005 fiscal year, the company assembled a 3339 Nissei injection molding machines, compared with fiscal year 2004 and 3436 units declined slightly.

    Yoda the company attributed to strong sales in China, Vietnam and Thailand, strong demand for its machines.

    Nissei’s show in Chicago 6 injection molding machines. The most striking blend of exhibits to the number of servo motor drives and variable pump "X pump."

    Nissei’s Chicago Technical Center, said regional manager, Peter Pollack, X pump is the core component of the new FNX Ecoject. He said, FNX is a hydraulic machine, but the X pump able to make all-electric machines with comparable.

    Nissei’s use of high impact polystyrene, in cycles of 17 seconds, with clamping forces of 140 tons of FNX machine casting a file plate – "in-basket" of the mold.

    X pumps are energy-saving effect, because the servo motor will operate only when necessary hydraulic pump. When not needed, the motor is stopped. Accordingly, the essence of FNX machine energy use is the company’s standard hydraulic machines 30%.

    Pollack said the fine companies on FNX’s price sector in all-electric machines and between the hydraulic machine.

    FNX Japanese precision machinery and the company has sold 10,000 units in the FN series hydraulic press used in direct compression is the same mechanism.

X pump speed and accuracy are high, and even be able to immediately change direction. Therefore, the injection tilt heating rate up to 45 milliseconds, and the same all-electric machines. Injection speed up to 300 mm per second, the day the company of other fine double hydraulic machine. This machine can also only 1 mm per second, low speed operation, for the production of lenses and other products.

    FNX Nissei’s hydraulic machines other than hydraulic machines use less 41% of the hydraulic oil.

    NPE exhibitors Nissei’s other news, including: introduction of a hybrid injection molding machine vertical Ecojet TNS100RE18E. The clamping force machine of 105 tons of glass filled polypropylene mold car fan guard, cycle to 13 seconds. This platform also employs full mixer X pump, and use the servo motor to drive the injection, measurement, table rotation and injector.

    It features: a large bar with three roots turntable to accommodate larger and easy to attach the die mold; a only 1.6 seconds turntable can spin up quickly.

    Nissei Corporation has its main all-electric machines-NEX has made some improvements, improved accuracy, stability, and machine speed. Nissei’s show in Chicago, 2 sets of NEX machine: a clamping force of 50 tons, for the production of ABS keyboard plate mold, another 180 tons of clamping force, with 6 points mold to cast cup mold.

    Improvements made to include the use of clamping force feedback control automatically adjusts clamping force. Japanese precision engineering staff to develop the automatic clamping force adjustment method, so that agencies can toggle the "direct pressure." Through the toggle joint mechanism, the initial set of clamping force can be changed over time, because mold and hot rod in thermal expansion occurs. This means no way to learn the actual clamping force, so the production can not continue to be regulated.

    The NEX improved faster machines, in the injection molding machine 55 tons at speeds up to 500 mm per second. NEX than improved machine in front of about 1.5 times faster. Injection-start has also been improved over the original model increased nearly 3 times.

    In the two-color injection molding, the Japanese company is the operation of a precision clamping force 154 tons Elject DCE140-9E machines to produce all-electric two-color coffee mugs. A key feature of the machine are: adding a new "dual clamping machinery", the power can be delivered to mold evenly on both sides, so that precise and stable molding process. The company said the machine can very effectively address the projected area of the product in the mold surface of the primary surface and from the imbalance.

    A high torque servo motors used to rotate fast mold, but will not produce any vibration.

    A named Ecojet NEX 360-100AN1 prototype molding cycle with fast and high plasticizing rate characteristics. The machine uses 16-point mold to cast polypropylene seal, the cycle time of less than 5 seconds. The machine combines the NEX all-electric and hydraulic injection molding machine Nissei AN1 clamping mechanism.

    This station clamping force of 360 tons of plastics machinery capacity is the standard all-electric machines of 1.7 times – 794 pounds per hour and polypropylene.

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